The Bystronic metal bender ByBend Smart 300/4100 brings exceptional technical features that will enhance the current workflow with flexibility, speed, and intelligent options. Besides offering outstanding performance, the ByBend Smart provides numerous smart options, facilitating the bending process through acceleration, efficiency, and consistency.

 
A key innovation of this model is active bending, Bystronic’s technology that automatically guarantees supreme precision and consistent accuracy in bending. Smart sensors monitor and confirm consistency throughout the bending process. Using hydraulic cylinders, this bender delivers optimal curvature and allows optimization through an intelligent database.

 
Easy operation through a touchscreen and the customized software, BySoft Cell Control Bend, enables CNC operators to easily achieve exceptional results. Furthermore, energy efficiency is improved through the ‘Energy Saver’ feature, reducing electricity consumption during downtime and creating less noise and heat.

“With this investment, Laser Ing further confirms its position as a leader in the metal processing industry. Our new bender, the Bystronic ByBend Smart 300/4100, brings greater efficiency, speed, and precision to all our projects and the requirements of our customers,” stated Leonardo Kaščel, President of the management board of Laser Ing.

 
With the acquisition of this top-tier machine, Laser Engineering LLC not only enhances its metal processing services but also continues to affirm its commitment to providing exceptional services and solutions to its customers in Croatia and the EU. This investment raises the company’s production capacities, promising the provision of a top-level metal processing service.

Video: Introducing the New Innovative Bystronic Metal Bender

Laser Ing, the leading service center for metal cutting in Croatia, proudly provides its services to numerous renowned companies from Croatia, Slovenia, Austria, and Germany. In addition to cutting services, the company also offers bending, welding, the production of metal structures and assemblies, and powder coating.

The company’s vision is to become the preferred supplier of metal processing services for leading companies from the region and the European Union, and its success in the market and high level of service quality, confirmed by the application of ISO standards and TQM in all business processes, make Laser Ing the right partner for the future.

For any additional information, feel free to contact us through our contact information.

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Sheet bending can be divided into:

• Circular sheet bending

• Angular sheet bending

• Profile sheet bending

Generally, sheet bending is the most commonly used sheet and metal processing procedure by a plastic deformation. Sheets and metals are most often cold, and if they are thicker, they must be heated.

The bending sheet, during the bending process, is under the influence of plastic and elastic strain, which results in:

• The material absorbing the desired shape
• The material expanding due to the cessation of the elastic stress

Because of the elasticity, the sheet, or the metal, has to be subjected to greater bending, in order to obtain the desired angle.

Circular sheet bending

Circular sheet and metal bending is carried out using a 3-roller bender, ie. 4 roller bender. The first and the second roller serve as the support to which the sheet is leaning, while the third roller, unlike the first two, is larger and hasn’t got its own drive. The large, that is, the first roller can move and thus controls the bending. Most circular bending machines have parallel rollers, but there are also machines where the rollers are horizontally spaced, which allows the cylindrical bending.

The four roller sheet and metal bending machines, provide different bending modes. Three rollers serve only as a support, while one roller is working. The rollers that serve as a support can move or change their position. The mode of operation alone, with the four roller bender, is almost identical to the three roller bender mode.

The advanced technology has enabled the development of numerically controlled metal and sheet bending machines, making them more precise and better at bending.

Angular sheet bending

Angular sheet bending is used to bend long and thin sheets. The machine used in this operation consists of two fundamental parts. This bending mode uses a bending force of 25 tons.

The following presses can be used for angular sheet bending:

• Manual mechanical bending presses – the machine consists of a work table where a sheet or a metal that needs to be bent is put. In this way, sheets up to 2 mm thick can be bent
• Mechanical bender – such a bender consists of a desk with a matrix mounted on it. The drive of such a bender is an electric motor (three-phase electric motor). The sheet, that is, the metal that is being bent, is placed manually on the work desk. Once all the parameters are set, the bending parameter control is automatic.

• Hydraulic benders – If bending requirements cannot be met by the above-mentioned benders, the hydraulic bending is needed. This bender uses  considerably larger bending pressures, which allows it to bend thicker and harder materials.

Profile sheet bending

By profile sheet bending, products of relatively large lengths are obtained. In this bending process, we are usually talking about the polygonal bending. Profile metal and sheet bending, leads the sheet, ie, the metal through a series of rollers where each roller performs a gradual bending. Machines that perform profile bending, can bend up to 200 meters of metal ie, sheet per minute.

Metal and sheet bending is a process of cold (hot in some cases) metal processing, during which, the benders that weigh up to several tons are used.

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